Twin Screw Extruder Calcium Carbonate Compounding Pelletizing Line

Twin Screw Extruder Calcium Carbonate Compounding Pelletizing Line

Twin Screw Extruder Calcium Carbonate Compounding Pelletizing Line

Product Description:
Filler master batch is composed of a variety of additives, filler (instance: CaCo3, Talc, Titanic, etc.) and a modest quantity of plastic resin provider, created by mixer, twin screw extruder and pelletizing. It really is used to facilitate the operation during plastic molding, blowing process, etc.
CZPTly, we use the special sort of extruder to make this variety of filler grasp batch: ATE Twin Screw Extruder. ATE seventy five Co-rotating Parallel Twin Screw Extruder is made up of motor generate, torque distribution gearbox, processing part, temperature managing units, die area and down-stream pelletizing program, and so forth.

one.     ATE 75 Compounding and Granulating line for Filler CZPT Batch

Process Filler learn batch compounding and granulating
Software fifteen-20%PP, eighty-85%CaCo3, five%additives
CZPT batch: CaCo3+additives+ PE/PP carrier
Output three hundred-700kg/h, dependent on the situation of raw
Content,  formulation and processing, and so forth.

2.     Principal equipment incorporated in creation line

NO. Identify
one SHR500A Large Pace Mixer
2 Screw Loader
3 Two-stage aspect feeder
four ATE75 Twin Screw Extruder
five CZPT Control Method(cupboard)
6 Air-cooling Pelletizing Method/ Drinking water-ring Pelletizing Program
7 Lifting-type drying hopper/ Cyclone separator, Air-cooling vibrating monitor

Introduction of components of ATE Twin Screw Extruder
ATE Twin Screw Extruder adopts modular layout theory, element standardization producing, which can present steady and reputable functionality. Thanks to the modular basic principle, ATE extruders can provide highly customizable solutions according to customers’ method and particular specifications. Primarily based on various output torque grade, ATE 75 extruders have basic kind and effectiveness variety.

Method segment contains barrels, screw shafts, screw aspects, specific temperature heating and cooling device. Barrels and screw elements are designed in block theory.

Block composition permits the screw factors combine and sequence optimized to realize the procedure:

Conveying-CZPTization- Compounding & Dispersion- Homogenization- Degassing- Pressure creating

Also Block construction allows the barrels change freely to the fit the procedure requirement.

Based mostly on diverse method position, ATE extruders have distinct barrels kind: feeding barrel, aspect feeding barrel, close barrel, open up on leading barrel, vacuum vent barrel, and so forth. In accordance to the distinct jobs’ prerequisite, barrels’ supplies can be nitride metal or bimetallic steel.

Several reducing programs can be combined with ATE Twin Screw Extruder, this sort of as strands pelletizing, sizzling-encounter cutting and below-drinking water pelletizing, and so on.
Equally Instrument control and PLC handle are CZPT to apply in the ATE electrical controlling system. All the key electrical elements undertake CZPTpean brands to promise the managing program with considerable and steady efficiency.

Circulation chart

Major technological specification

Machine Dimension Screw Diameter
L/D Screw Speed
Motor energy
Torque for each shaft
Specific torque
Throughput price
ATE75 71 32-64 600 132 990 4.6 three hundred-700

Positive aspects of filler master batch
1.Lessen expenses
two.Decrease solution shrinkage
three.Boost the hardness of the solution

Advantages of the generation line
1.It can create high-quality, higher-quantity filler master batch
2.It operates with large effectiveness
three.It really is computerized with substantial automation

Twin Screw Extruder Calcium Carbonate Compounding Pelletizing Line